Common Problems When Using Solid Carbide End Mills and How to Fix Them Guide | Inaccurate Dimensions | Industrial-Tools UK
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End Mill - Drill - Reamer
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Common Problems When Using Solid Carbide End Mills and How to Fix Them Guide | Inaccurate Dimensions
Inaccurate Dimensions
Problem: Dimensional inaccuracy can result in rejected parts and wasted material.
Causes:
- Tool deflection due to high cutting forces
- Thermal expansion of the tool
- Incorrect tool path programming
Solution:
- Reduce cutting forces by lowering the depth of cut and feed rate.
- Use carbide end mills with better rigidity to minimize deflection.
- Allow the tool to cool down between machining operations.
- Verify and correct the tool path programming.
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